Every NEW process instance created goes to SUSPENDED status. You check in your traces and you can see an entry similar to:
disasterLevelUpgraded():Token count exceeded in Process ''ff0d127d-c112-
11e2-c949-000002ae51da''. The number of tokens in the process reached
the maximum allowed token count (500); process instance suspended by
the BPM memory safeguard.
token, Monitoring, BPM, BPEM, Memory Safeguard, Memory Threshold , KBA , BC-BMT-BPM-SRV , Process Server , BC-BMT-BPM , Business Process Management (BPM) , How To
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