Symptom
Email output fails during transfer to the SMTP server; the message is not delivered to the recipient.
It fails with below error message
SMTP response: "552 5.3.4 Error: message file too big".
Environment
SAP Business Bydesign
Reproducing the Issue
- Go to Purchase order work center.
- Select any Purchase order view.
- In the output history tab select the document with status as Error.
- In the details tab you can see the error message
"Contact your key user to investigate this error. When the error has been solved your key user should inform you so that you can retry outputting the document.BCSOUT_SMTP500
DiagnosisAn error occurred while transferring the message to the SMTP Server mail-byd-k8s.cis03.rot.s4h.sap.corp. The message has not been delivered to the recipient abc@123.com.
System Response
According to the SMTPserver'sreturn code the message cannot beprocesseddue to an error.
The SMTP Server returned the following error message:
552 5.3.4 Error: message file too bigRetry sending the document. If the problem persists, create an incident and copy and paste this technical information into the incident."
Cause
Common Causes are:
- Large attachments (images, videos, PDFs, etc.)
- Multiple attachments whose combined size exceeds limits (especially after Base64 encoding, which can add ~33% overhead).
- Long email threads with accumulated attachments.
- Server‑specific size limits, such as Gmail’s 25 MB maximum.
Resolution
- Reduce the total email size (body plus all attachments) to meet the recipient server’s limit.
- Compress attachments into ZIP or RAR archives to decrease size.
- Replace or export images or PDFs at a lower resolution to reduce file size.
- Remove unnecessary or duplicate attachments and trim long email threads.
- After reducing the size, retry sending the document from the Output Management.
See Also
SAP Community:552 5.3.4 – message file too big
Keywords
bcsout_smtp500, 552 5.3.4, message file too big, smtp error, email output failure, output management, size limit exceeded, attachment too large, outbound email, base64 overhead, purchase order email, smtp 552, email rejected, encoding size increase, document output error , KBA , AP-RC-OUT , Output Management , Problem
SAP Knowledge Base Article - Public